In this industry, Coil planning and slit planning are the most important requirements for scheduling on the shop floor. Precise formulations and input need to be entered into the system based on orders in hand, stock available in warehouse or on shop floor and various other factors enabling MRP (Material requirement planning).
Process wise WIP Tracking (Blanking / Shearing / Cutting etc) is an aspect which would be monitored on regular basis for efficient production and on time delivery to customers. A complete solution for MET / SLIT plan is provided for meeting these crucial requirements which would further enable to maintain complete history / tracking of a coil (Input-Output) for a specified period.
METAL & ALLOY (COLD ROLLING MILL)
Challenges for Metal & Alloy Industry
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Production Planning
Maintenance Planning
Preventive and Breakdown maintenance forms an important part of this industry for taking care of the day to day checking for Electrical / Mechanical maintenance on the shop floor. Octopus provides the solution for analysing the maintenance / monitoring of machines through reports for machine breakdown, most frequent breakdown, MTBF (Mean Time Between Breakdown), MTTR (Mean Time to repair), Machine availability, Machine downtime for a specific period.
Quality Control and Quality Assurance
Incoming material and In process material needs to be certified by quality control on basis of certain parameters. This would enable full control on shop floor production and the final product manufactured.
Quality Control module integrated with Purchase and Production module assures strict monitoring of quality parameters by sending alerts and approvals from designated users.